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JE Pistons Forged Piston Kit for 2004-2008 VW/Audi 2.0T FSI 83mm 9.5:1 - 284780

JE Pistons Forged Piston Kit for 2004-2008 VW/Audi 2.0T FSI 83mm 9.5:1 - 284780

Regular price $899.99 USD
Regular price $1,059.82 USD Sale price $899.99 USD
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JEP284780
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Give us a call to get the best prices and parts for your build. Or, just call us with a cool racing story...either way we're here.

284780
Looking for the lowest price?

Give us a call to get the best prices and parts for your build. Or, just call us with a cool racing story...either way we're here.

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Piston Sets - Forged - 4cyl
VW/Audi 2.0T FSI | 83mm Bore | 9.5:1 | -4.30cc Dish | Forged 2618 | 20mm Pins | Double Pin Oilers | Set of 4 Building a stronger Volkswagen or...
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Description

VW/Audi 2.0T FSI | 83mm Bore | 9.5:1 | -4.30cc Dish | Forged 2618 | 20mm Pins | Double Pin Oilers | Set of 4

Building a stronger Volkswagen or Audi 2.0T FSI engine for more boost, a bigger turbocharger, or a proper performance rebuild? The JE Pistons Forged Piston Kit, part number 284780, provides an upgraded foundation for the earlier 20mm wrist pin FSI engine configuration. Whether you're rebuilding a tired GTI, preparing an Audi 2.0T for harder driving, or repairing piston damage, this American-made forged piston package is designed for the demands of a carefully assembled turbocharged four-cylinder engine.

The kit combines 2618 forged aluminum construction with an 83.00mm bore, 9.5:1 nominal compression ratio, and -4.30cc dished crown. Its round-forged piston design features accumulator grooves for improved ring control, double pin oilers for additional wrist pin lubrication, precision pin fitting, and coated skirts to help reduce friction and wear. JE Pro Seal piston rings, wrist pins, and retaining locks are included, providing the core components for an FSI short block built around performance rather than simply replacing factory-style internals.

Key Features & Specifications:

Specification Details
Brand JE Pistons
Part Number 284780
Piston Series JE Pistons
Product Type Forged Engine Piston Kit
Engine Application Volkswagen / Audi 2.0T FSI
Manufacturer Engine Detail 2.0T FSI, 2004-2008 Engine Family, 20mm Pin
Cylinder Head 2.0L Golf FSI
Engine Displacement 2.0L
Piston Material Forged 2618 Aluminum
Forging Type Round
Skirt Design Full Round
Bore Diameter 83.00mm
Overbore +0.50mm Over Standard 82.50mm
Compression Ratio 9.5:1 Nominal
Piston Head Type Dish
Piston Volume -4.30cc
Compression Height 1.165 in.
Average Piston Weight 303g
Reference Engine Stroke 3.654 in. (92.8mm)
Reference Connecting Rod Length 5.669 in. (144mm)
Reference Combustion Chamber Volume 45cc
Wrist Pin Material 5115 Low-Carbon Steel, Case Hardened
Wrist Pin Outside Diameter 0.787 in. (20mm Nominal)
Wrist Pin Length 2.250 in.
Wrist Pin Wall Thickness 0.180 in.
Top Compression Ring Thickness 0.0400 in.
Second Compression Ring Thickness 0.0480 in.
Oil Ring Thickness 0.111 in.
Top Ring Groove Width 0.04000 in.
Second Ring Groove Width 0.04800 in.
Oil Ring Groove Width 0.11100 in.
Intake Valve Relief Depth 0.155 in.
Intake Valve Relief Diameter 1.500 in.
Intake Valve Relief Angle 23°
Exhaust Valve Relief Depth 0.030 in.
Exhaust Valve Relief Diameter 1.250 in.
Exhaust Valve Relief Angle 21°
Accumulator Groove Yes
Double Pin Oilers Yes
Precision Pin Fit Yes
Skirt Coating Yes
Smooth Crown Finish No
Thermal Crown Coating No
Lateral Gas Ports No
Piston Rings JE Pro Seal, Included
Wrist Pins Included
Wrist Pin Locks Included
Piston Quantity 4
Manufacturing Location USA

Kit Includes:

  • 4 x JE Pistons Forged 2618 Aluminum Pistons

  • JE Pro Seal Premium Piston Ring Set

  • 4 x Case-Hardened Steel Wrist Pins

  • Wrist Pin Retaining Locks

About the JE Pistons VW/Audi 2.0T FSI Piston Kit

Build a Stronger FSI Turbo Engine

The earlier Volkswagen and Audi 2.0T FSI engines remain popular platforms for turbocharger upgrades and enthusiast builds. But once increased boost and harder driving enter the picture, the pistons and other internal components need to match those goals.

JE's forged 2618 aluminum construction provides strength and ductility suited to demanding combustion conditions. For owners rebuilding a worn or damaged engine, this offers a performance-focused alternative to standard replacement pistons.

The 83.00mm bore is 0.50mm larger than the standard 82.50mm configuration, making this kit an option for an FSI block professionally bored and honed to the specified oversize.

Double Pin Oilers for Additional Lubrication

One of this kit's distinguishing features is its double wrist pin oiling design.

JE's double pin oilers deliver approximately twice the oil to the wrist pin compared with a standard single-oiler arrangement. This additional lubrication helps support the pin, piston pin bore, and connecting rod small-end interface during demanding engine operation.

For a turbocharged engine exposed to sustained load and repeated acceleration, wrist pin lubrication is an important part of managing wear.

Accumulator Grooves for Ring Stability

As cylinder pressure increases, combustion gases passing the top ring can create pressure between the top and second piston rings.

JE's accumulator groove provides additional space for these gases, helping reduce inter-ring pressure and ring flutter. This supports consistent top-ring sealing during high-load operation.

Coated Skirts and Precision Pin Fit

The pistons feature JE's skirt coating, designed to reduce friction and wear between the piston skirts and cylinder walls while helping minimize operating noise.

Precision-honed wrist pin bores provide controlled pin-to-piston clearance. JE identifies typical pin-fit clearances of 0.0003 to 0.0010 inches, with actual installation measurements determined during engine assembly.

The included case-hardened steel wrist pins, JE Pro Seal rings, and retaining locks complete the piston package for a carefully prepared FSI short block.

For enthusiasts building a stronger earlier-generation 2.0T, JE Pistons 284780 combines application-specific geometry, upgraded pin lubrication, and forged construction in a complete four-cylinder performance piston kit.

Fitment & Installation Notes:

  • Volkswagen / Audi 2.0T FSI: Designed for compatible early-generation 2.0T FSI engines using 20mm wrist pins.

  • Manufacturer Engine Reference: 2004-2008 2.0T FSI engine family. Confirm the engine code and internal dimensions rather than relying on vehicle model year alone.

  • Volkswagen GTI, Jetta GLI, Passat and Eos: Selected 2.0T FSI configurations.

  • Audi A3, A4, A4 Quattro and TT: Selected 2.0T FSI configurations.

  • Required Finished Bore: 83.00mm.

  • Overbore: +0.50mm compared with the standard 82.50mm bore.

  • Compression Ratio: Nominal 9.5:1 with the specified FSI engine geometry. Actual assembled compression depends on combustion chamber volume, head gasket thickness, and deck clearance.

  • Piston Configuration: -4.30cc dished crown with 1.165-inch compression height.

  • Wrist Pin Diameter: 0.787 in. (20mm nominal).

  • Connecting Rod Compatibility: Confirm connecting rod small-end design and 20mm wrist pin compatibility.

  • Cylinder Machining: Measure the actual pistons and finish the cylinders to JE's specified piston-to-wall clearance.

  • Ring Installation: Measure and adjust ring end gaps according to JE's requirements for the intended fuel, boost pressure, and operating conditions.

  • Valve Clearance: Verify piston-to-valve clearance, especially with aftermarket camshafts or modified cylinder heads.

  • Engine Calibration: Fuel delivery, ignition timing, boost control, and ECU tuning should be appropriate for the completed engine build.

  • Horsepower Rating: No fixed horsepower limit is specified for part 284780. Engine capability depends on the complete assembly, supporting components, and tuning.

The JE Pistons 284780 kit combines forged 2618 aluminum construction, 9.5:1 nominal compression, double pin oilers, accumulator grooves, and coated skirts for builders upgrading a compatible Volkswagen or Audi 2.0T FSI engine.

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